I wanted a small side mounted headlight for my T250J. It had to be E-marked. I found a suitable one from ebay and ended up buying some rubber inserts with it. The headlight is approximately 155 mm wide with spacers and 110 mm deep without glass. I found some relatively small indicators from my local motorcycle parts store.
I made some custom brackets out of stainless steel sheet. I started by creating few prototypes with a modeling software. After a few models I ended up with a simple one seen in the pictures below.
Rubber inserts were a bit too big so I shortened them with a knife. I also switch the stock headlight screws to stainless steel cylinder head cap screws which I had to order from ebay since I couldn't find them from my local shops nearby.
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| 5 3/4" Bates style side mount headlight |
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| 41 mm rubber inserts for headlight brackets/mounts |
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| Dice Winker Mini Arrow black indicators |
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| Assembly and parts list |
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| Dimensions for clamps |
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| Dimensions for brackets |
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| Cut and drilled blanks |
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| Bend parts with shortened rubber inserts |
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5/16" UNF A2 stainless steel cylinder head cap screws with
stock headlight screws
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| Closeup |
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