Once I got my GT250 on its wheels it was time to fabricate a sidestand for it which allowed me to not keep it on a mechanic stand all the time. I wanted to use bar and spring from a sidestand I had kept from one of previous my bikes and utilize stock mount on the GT250 frame. This way I only needed to fabricate a bracket in between them.
Assembly of sidestand bracket |
Dimensions for plate |
Dimensions for blank |
Piece of flat bar bent with a press brake |
Bolt holes drilled and edge trimmed |
Holes for pin and bar drilled and profile of edge cut |
Dimensions for pin |
I didn't have 10 mm round bar so I utilized a piece from a long enough M10 bolt to make the pin |
Pin welded to the plate |
Dimensions for support plate |
Support plate tacked to the plate |
First mock up |
Bar was bit too long so it had to be shortened |
I also reinforced stock sidestand mount on the frame which I had previously hacked after cutting unnecessary parts from the frame such as stock footpeg mounts.
Starting point |
Unnecessary pieces cut off |
Piece of square tube... |
...tacked.. |
...and welded to stock sidestand mount |
Bottom side ground flat and edge profiled |
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